High-Efficiency Induction Melting Furnace with Insulated Pouring System

• Customization: Available
• Certification: CE, ISO
• Place Style: Vertical
• Model NO.: GWZ-50000KW-11009
• Range of Applications: Industrial
• Type: IF Furnace
• Usage: Industrial
• Fuel: Electric
• Inverter Mode: Full Bridge Inverter
• Cooling Type: Enclosed Cooling Tower
• Low Loss Rectifier Transformer: Customized
• Power: Customized
• Coil Fixing: Non Bakelite
• Magnetic Yoke: Quality Directional Silicon Sheet
• Tilting System: Hydraulic
• Transport Package: Box
• Specification: Customized
• Trademark: Rongke Industrial
• Origin: China
• HS Code: 8514300090
• Production Capacity: 200
• Package Size: 2700.00cm * 2500.00cm * 2300.00cm
• Package Gross Weight: 20500.000kg

Product Description

_{New Generation IGBT Technology Induction Furnace with Precise Temperature Control and High Conversion Rate for Metal Melting} 

Specification

Name	Description	Rated Value
Furnace Capacity	Rated & Maximum	Customized
Power	Power & Frequency	Customized
Power Attribute	Inverter type	thyristor inverter power supply
	Supplying Furnaces	Customized
	Power Factor	≥0.97
	Energy Conversion Rate	≥98.5%
	Starting Successful Rate	100%
Melted Metal	Melted Metal	Customized
	Pour Temperature	Customized
	Molten Density	6.9
Melting Rate	Melting -- Kg	within 1 hour
Noise	Measured 1m from furnace platform	≤85db(w/o background noise)
Power supply	Rated capacitor of transformer	Customized
	Driving power source	Customized
Cooling system	Power  Cooling parameters	Flow:--T/H
		Pressure:0.2-0.4MPa
	Furnace Cooling parameters	Flow:--T/H
		Pressure:0.2-0.4MPa
De-dustor	Air flow	≥--m³/H

 Remark:Specific technical proposal must incording to real negotiation.
 

Our Advantages

New Generation IGBT Intermediate Frequency Power Supply
 
By adopting advanced digital control technology, the control accuracy is precise to every kilowatt.The stable rectifier and inverter group ensures the stable output of full power of the power supply at all times, and also has excellent performance in safety and energy conservation.

1.High Power
Compared with traditional IGBT power supplies, we adopt  modular and integrated design to solve the problem of no-large power and poor stability of IGBT power supplies in the industry. Our single IGBT power supply can have 50-12000 kw power.
 
2.Full Protection
Equipped with a door lock linkage system and capactive pressure switch,IGBT bridge short circuit switch,etc.There is a fuse in front of the frequency conversion group for easy isolation of faulty frequency conversion groups.
 
3.Easy to maintain
Each pipe fitting adopts PISCO connection for easy maintenance and inspection. Each water circuit has water temperature protection connected to the control system through an inspection instrument.

4.Energy Economic
Fast switching frequency, low commutation loss, and stable frequency.Multi pulse rectification, without the need for harmonic filters and DIDT.Full power output at all times, short melting time, and high power factor.




 Intermediate Frequency Coreless Induction Furnace Body
 
1.Quintuple Leakage Protection
Perfect combination of injection type leakage protection, differential leakage protection, secondary electrode leakage protechtion, optical-fiber detection leakage protection, and cooling system linkage protection.
 
2.Patented Coil Technology
Designed according to the actual usage conditions of the customer, the optimal number of turns, turn spacing,coil height and other patameters are calculated through computers simulation software to achieve the highest electromagnetic conversion efficiency.
 
3.Fully Enclosed Type Furnace Design
Effectively avoiding arc striking between loops caused by dust pollution, secondary shielding to the coil's magnetic field, and the magnetic radiation generated by the equipment is equivalent to 10% of competitive products, far below the national standard.


 

Company Profile

 

Guangdong Rongke Industrial Equipment Co., Ltd. is a high-tech enterprise established in Shaoguan, Guangdong, with a total investment of 300 million yuan from Foshan Rongke Industrial Electric Furnace Co., Ltd. in 2020, integrating research and development, production and operation. The company currently has a team of over 200 employees, including more than 30 R&D personnel.


The products cover 0.1t~100t medium frequency induction melting furnace, 0.1MW~40MW medium frequency power supply, induction heating system, automatic batching and feeding system, electric furnace cooling system, automatic pouring system, automatic molten iron transfer system, and dust removal system. Our company is currently the domestic and One of the few complete system suppliers in the world. 

 

Certifications

More Ceritifications please turn to company show.
 

FAQ

What is he differences between SCR series connection furnace and  furnace with IGBT Inverter technology ?
 
These two products have technical differences in rectifier,harmonics, induction coil and so on. Considering the complication of technique, maybe talking about the economical results wil be more conveninent.
1.The IGBT furnace saves about 12% energy than SCR furnace.
2.According to policy, some region will have subsidises.
3.There is no need to spend extra money to deal with the harmonic problem.