Electric Induction Melting Furnace with Fast Heating Technology Induction Heating Machine for Casting Steel Iron Copper Aluminum

Product Description

Electric Induction Furnace with Fast Heating Technology for Casting Steel and Copper

Specification

Name	Description	Rated Value
Furnace Capacity	Rated & Maximum	Customized
Power	Power & Frequency	Customized
Power Attribute	Inverter type	thyristor inverter power supply
	Supplying Furnaces	Customized
	Power Factor	≥0.95
	Energy Conversion Rate	≥98.5%
	Starting Successful Rate	100%
Melted Metal	Melted Metal	Customized
	Pour Temperature	Customized
	Molten Density	6.9
Melting Rate	Melting -- Kg	within 1 hour
Noise	Measured 1m from furnace platform	≤85db(w/o background noise)
Power supply	Rated capacitor of transformer	Customized
	Driving power source	Customized
Cooling system	Power  Cooling parameters	Flow:--T/H
		Pressure:0.2-0.4MPa
	Furnace Cooling parameters	Flow:--T/H
		Pressure:0.2-0.4MPa
De-dustor	Air flow	≥--m³/H

 

Remark: Specific technical proposals must be discussed and finalized through real-time negotiation.
 

Our Advantages

 

SCR Series Connection Intermediate Frequency Power Supply

1. Stability
Rongke's SCR series connection technology boasts exceptional stability and maturity, thanks to over a decade of dedicated development and practice. We offer customized solutions tailored to diverse demands and application scenarios, ensuring long-term stable operation of the equipment, minimizing maintenance, and repair needs.

2. Comprehensive Function
Our self-developed third-generation control system features a user-friendly interface, real-time data monitoring, and real-time energy consumption statistics. It is equipped with automatic oven drying, automatic sintering, and cold furnace startup functions, offering unparalleled ease of use and efficiency.

3. Intelligence
Seamlessly integrated with 5G IoT, our system allows for online monitoring and diagnostics. Even when engineers are offsite, they can remotely diagnose issues and provide repair guidance, ensuring maximum uptime and efficiency.
 

Intermediate Frequency Coreless Induction Furnace Body

1. Quintuple Leakage Protection
An optimal blend of injection type leakage protection, differential leakage protection, secondary electrode leakage protection, optical-fiber detection leakage protection, and cooling system linkage protection assures comprehensive safety.

2. Patented Coil Technology
Our patented coil technology, designed based on customer usage conditions, optimizes parameters such as the number of turns, turn spacing, and coil height through computer simulation to achieve the highest electromagnetic conversion efficiency.

3. Fully Enclosed Type Furnace Design
Our fully enclosed furnace design effectively prevents arc striking between loops caused by dust pollution, provides secondary shielding to the coil's magnetic field, and emits magnetic radiation that is merely 10% of what is generated by competitive products, far below national standards.
 

Company Profile

 

Guangdong Rongke Industrial Equipment Co., Ltd. is a forward-thinking high-tech enterprise established in Shaoguan,Guangdong, with a robust investment of 300 million yuan from Foshan Rongke Industrial Electric Furnace Co., Ltd. in 2020. We specialize in integrating research and development, production, and operation. With a dedicated team of over 200 employees, including more than 30 R&D personnel,

our product range includes 0.1t~100t medium frequency induction melting furnaces, 0.1MW~40MW medium frequency power supplies, induction heating systems, automatic batching and feeding systems, electric furnace cooling systems, automatic pouring systems, automatic molten iron transfer systems, and dust removal systems. We are one of the few complete system suppliers both domestically and globally.

 

Certifications

 

 

For more certifications, please refer to our company showcase.

FAQ

 

What are the differences between closed shell and open shell furnaces?

Eclosed type furnace forms a solid structure, which  can better bear strength and lifespan.Also, it can screen the outgoing magnetic flux, reduce flux leakage.Importantly,closed shell is useful for dust/dirt isolation, then decrease the risks of electric arc or leakage.Besides,about 30% down in noise to the open type leakage.
 
However, if we not consider the open type furnace which is convenient to repair,mounts of shortcomings comes.Firstly, poor strength,will go distorted after long term use, working life of induction coil and lining will also be affected.Secondly, dust/dirt bearing metal elemant will be likely absorbed to the induction coil surface, increasing risk of electric arc. Third, electric magnetic fulx will leak between the magnetic yoke and harm the operators.Finally,molten splash in more likely to land on the hose, cable and induction coil surface,jeopardising the system.