Coreless Induction Melting Furnace for Enhanced Efficiency in Metal Processing and Molten Transfer

Product Details
Customization: Available
Certification: CE, ISO
Place Style: Vertical
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  • Coreless Induction Melting Furnace for Enhanced Efficiency in Metal Processing and Molten Transfer
  • Coreless Induction Melting Furnace for Enhanced Efficiency in Metal Processing and Molten Transfer
  • Coreless Induction Melting Furnace for Enhanced Efficiency in Metal Processing and Molten Transfer
  • Coreless Induction Melting Furnace for Enhanced Efficiency in Metal Processing and Molten Transfer
  • Coreless Induction Melting Furnace for Enhanced Efficiency in Metal Processing and Molten Transfer
  • Coreless Induction Melting Furnace for Enhanced Efficiency in Metal Processing and Molten Transfer
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  • Overview
  • Our Advantages
  • Company Profile
  • Certifications
  • FAQ
Overview

Basic Info.

Model NO.
SCR Series Induction Furnace
Range of Applications
Industrial
Type
IF Furnace
Usage
Industrial
Fuel
Electric
Inverter Mode
Half Bridge Inverter
Cooling Type
Enclosed Cooling Tower
Low Loss Rectifier Transformer
Customized
Power
Customized
Coil Fixing
Bakelite
Magnetic Yoke
Quality Directional Silicon Sheet
Tilting System
Hydraulic
Transport Package
Box
Specification
Customized
Trademark
Rongke Industrial
Origin
China
HS Code
8514300090
Production Capacity
50

Packaging & Delivery

Package Size
2200.00cm * 2300.00cm * 2000.00cm
Package Gross Weight
20400.000kg

Product Description

High Capacity Electric Furnace with Innovative Fast Heating Technology designed to meet the demanding requirements of casting foundry workshops, ideal for melting metals including steel, iron, copper, and aluminum efficiently.

Specification
Name Description Rated Value
Furnace Capacity Rated & Maximum Customized
Power Power & Frequency Customized
Power Attribute Inverter type thyristor inverter power supply
Supplying Furnaces Customized
Power Factor ≥0.95
Energy Conversion Rate ≥98.5%
Starting Successful Rate 100%
Melted Metal Melted Metal Customized
Pour Temperature Customized
Molten Density 6.9
Melting Rate Melting -- Kg within 1 hour
Noise Measured 1m from furnace platform ≤85db(w/o background noise)
Power supply Rated capacitor of transformer Customized
Driving power source Customized
Cooling system Power  Cooling parameters Flow:--T/H
Pressure:0.2-0.4MPa
Furnace Cooling parameters Flow:--T/H
Pressure:0.2-0.4MPa
De-dustor Air flow ≥--m³/H
Remark: Specific technical proposal must be based on real negotiations to ensure customized solutions.
 

Our Advantages


SCR Series Connection Intermediate Frequency Power Supply

1. Stability
Rongke's SCR series connection technology has achieved exceptional stability and maturity over more than a decade of development and practical application. This allows for tailored solutions catering to varied demands and application scenarios, ensuring long-term stable operation with reduced maintenance and repair needs.

2. Comprehensive Functionality
Featuring our self-developed third-generation control system, it offers a user-friendly interface, real-time data monitoring, and energy consumption statistics. It is equipped with automatic oven drying, sintering, and cold furnace startup capabilities.

3. Intelligence
Seamlessly integrated with 5G IoT, the system allows online monitoring and diagnostics, enabling engineers to provide remote system assessments and repair advice without needing to be on-site.

Coreless Induction Melting Furnace for Enhanced Efficiency in Metal Processing and Molten Transfer

Intermediate Frequency Coreless Induction Furnace Body

1. Quintuple Leakage Protection
An impeccable blend of injection-type leakage protection, differential leakage protection, secondary electrode leakage protection, optical-fiber detection, and cooling system linkage protection ensures top-tier safety and reliability.

2. Patented Coil Technology
Crafted with precision to suit customer-specific usage conditions, the optimal parameters like the number of turns, spacing, and coil height are calculated using advanced computer simulation software for peak electromagnetic conversion efficiency.

3. Fully Enclosed Furnace Design
Expertly designed to prevent arc striking due to dust pollution, providing secondary shielding to the coil's magnetic field. The magnetic radiation emitted is merely 10% of competitors', significantly below national standards.

Coreless Induction Melting Furnace for Enhanced Efficiency in Metal Processing and Molten Transfer

 

Company Profile


Coreless Induction Melting Furnace for Enhanced Efficiency in Metal Processing and Molten Transfer
Guangdong Rongke Industrial Equipment Co., Ltd. is a pioneering high-tech enterprise founded in Shaoguan, Guangdong, backed by a substantial 300 million yuan investment from Foshan Rongke Industrial Electric Furnace Co., Ltd. in 2020. We specialize in R&D, production, and operations with a dynamic team of over 200 members, including 30+ R&D experts.


Our extensive product range includes 0.1t~100t medium frequency induction melting furnaces, 0.1MW~40MW medium frequency power supplies, induction heating systems, automatic batching and feeding systems, electric furnace cooling systems, automatic pouring systems, automatic molten iron transfer systems, and dust removal systems. Proudly, we are among the very few complete system suppliers both domestically and globally.

 

Certifications

Coreless Induction Melting Furnace for Enhanced Efficiency in Metal Processing and Molten Transfer
Coreless Induction Melting Furnace for Enhanced Efficiency in Metal Processing and Molten Transfer

For more certifications, please refer to our company showcase.

FAQ


What is he differences between closed shell and open shell furnace?
 
Coreless Induction Melting Furnace for Enhanced Efficiency in Metal Processing and Molten Transfer
Coreless Induction Melting Furnace for Enhanced Efficiency in Metal Processing and Molten Transfer

Eclosed type furnace forms a solid structure, which can better bear strength and lifespan.Also, it can screen the outgoing magnetic flux, reduce flux leakage.Importantly,closed shell is useful for dust/dirt isolation, then decrease the risks of electric arc or leakage.Besides,about 30% down in noise to the open type leakage.

However, the open type furnace , despite of it is convenient to repair,mounts of shortcomings comes.Firstly, poor strength,will go distorted after long term use, working life of induction coil and lining will also be affected.Secondly, dust/dirt bearing metal elemant will be likely absorbed to the induction coil surface, increasing risk of electric arc. Third, electric magnetic fulx will leak between the magnetic yoke and harm the operators.Finally,molten splash in more likely to land on the hose, cable and induction coil surface,jeopardising the system.





 

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